24/7 Support for Your Business
| Standard | ASTM B124, ASME SB124 |
| Specification | DIN, ASTM, BS and all International Standards |
| Flat bar blocks | up to 27″ width and 15,000 lbs. |
| Cylinders and sleeves | up to 50″ maximum O.D. and 65″ maximum length |
| Discs and hubs | up to 50″ diameter and 20,000 lbs. |
| Rolled, hand forged or mandrel forged rings | up to 84″ maximum O.D. and 40″ maximum length |
| Rounds, shafts and step shafts | up to 144″ maximum length and 20,000 lbs. |
| Forging Types | Impression Die Forging, Open Die Forging, Seamless Rolled Forging, Hot Forging, Cold Forging, Open die hammer forging, Impression die drop forging, Closed Die Forging, Press Forging, Upset Forging, Compression Forging, Swaging, Rotary Forging, Roll forging. |
Vimal Metals stands as a premier manufacturer, supplier, and stockist of Copper Forgings, offering a diverse range of products available in various sizes, thicknesses, and measurements. Adhering meticulously to both national and international quality standards, we prioritize the delivery of top-notch products, sourcing raw materials exclusively from reputable suppliers renowned for their superior quality.
Employing cutting-edge technology and advanced machinery in our manufacturing processes, we ensure that every forged product boasts precise dimensions and impeccable quality.
Renowned for their exceptional heat and electrical conductivity, copper and copper alloys find widespread industrial applications. Copper beryllium alloys, in particular, exhibit non-magnetic properties and corrosion resistance, alongside excellent heat and electrical conductivity. Our Copper Forging Products are engineered to withstand higher temperatures and stresses compared to alternative materials, offering unparalleled durability and reliability in high-stress environments with fewer instances of abrupt failures.
In addition to the inherent benefits of die forgings, copper-forged components offer distinct advantages. They possess excellent corrosion resistance, ductility, thermal and electrical conductivity, remarkable machinability, and outstanding plating properties. This comprehensive set of characteristics ensures that our copper forgings deliver exceptional performance and longevity across a wide spectrum of applications.
Forged copper finds extensive application across diverse sectors, ranging from electronic components to marine equipment. Copper alloys are utilized in various areas, including:
This widespread utilization of forged copper underscores its versatility and effectiveness across a multitude of critical functions and industries.
Copper Forging and Brass Forging are pivotal processes that harness the versatility of copper and brass alloys respectively. These alloys boast exceptional plasticity, strength, and resistance to abrasion and corrosion, rendering them indispensable in industries such as electric power, instrumentation, and shipbuilding, where resilience in harsh environments like air and seawater is paramount.The plasticity of most copper alloys remains consistent across varying temperatures, facilitating seamless forging operations. However, certain alloys like tin-phosphorous bronze (e.g., qsn7-0.2) and lead brass (e.g., hpb59-1 and hpb64-2) exhibit lower plasticity and sensitivity to tensile stress, particularly at elevated temperatures due to the presence of low-melting eutectics.
Forging entails heating billets to precise temperatures and shaping them under pressure using dies, ensuring optimal metal flow and desired shape formation. Commercial forging typically involves a single press operation, albeit forging rates vary based on complexity and quantity. Post-forging, excess metal is trimmed, and parts undergo a cleaning process to eliminate surface oxides and lubricants from the dies, ensuring pristine surfaces for subsequent handling.
Brass and bronze alloys, with their distinct compositions, offer varying properties such as strength and corrosion resistance, making them ideal candidates for forging. Compared to casting, forging offers advantages like higher production rates, enhanced material strength, reduced scrap, and tighter tolerances.
Vimal Metals, a leading copper forging manufacturer in India, specializes in crafting top-tier forged parts for automotive, aerospace, energy, and defense sectors. With over 30 years of expertise, they excel in providing innovative solutions for intricate designs, leveraging closed-die forging for efficient high-volume production. Additionally, they offer post-machining services to deliver finished components directly to customers, ensuring seamless end-to-end solutions.
| Chemical Composition | Temper | Tensile strength (Mpa) | Elongation (%) | Average Grain Size (mm) |
| CU% – >99.9, P% – 0.015 to 0.040 | >60 – >50 | >205 – >245 | >40 % | >0.040 |
Vimal Metals specializes in the manufacturing, supply, and stocking of high-quality Copper Forgings, available in a diverse range of sizes, thicknesses, and measurements.
© 2023 www.vimalmetals.in Created with YUGASMI
